Intermac Primus 184

MANUFACTURER: DONATONI

COUNTRY: ITALY

Primus 184 can adapt to the various requirements of any production process, machining an almost unlimited selection of materials, regardless of the number and size of production parts. The Primus 184 is characterized by ease of operation, limited maintenance, and high productivity to meet the most demanding requirements for flexibility and precision machining.

Advantages & features

The Primus series combines performance and versatility with the reliability and ease of operation that characterize all Intermac solutions. In short, Primus is the art of simplicity. The material is cut by a jet of water under the highest pressure, which bursts out of the calibration hole at nearly three times the speed of sound (810m/s). Depending on the material to be treated, abrasive sand may be added to the water.

Waterjet cutting machines allow you to process products with the most complex geometries and virtually unlimited choice of materials.

The advantages of waterjet cutting technology:

Universality – Precise and flexible machining with virtually no material or thickness limitations;

No restrictions – Absolute freedom to create complex shapes; simplicity and quality;

Innovation – Cold cutting eliminates thermal and structural changes in the material being cut;

Economy – Reduced waste due to minimum jet diameter and minimum distance between workpieces, as well as the availability of an optimization program;

No tool magazine – No tool storage costs;

Flexibility – Variation of cutting time and cost depending on the required quality of the final product;

Reduced working hours – No need to equip the machine – No clamping system or tool change required;

Easy to use – Immediate machining thanks to an extensive database that allows the application of the correct process parameters depending on the material thickness and quality of the cut.
Applications:

1. Small businesses;
2. Processing of sheet glass, glass with fusing, bent glass;
3. Construction of machines and equipment;
4. Production of parts for the maritime industry and ships;
5. Automotive and related industries;
6. Aviation industry;
7. The railroad industry;
8. Military industry;
9. Production of electronics;
10. Construction and interior design;
11. Processing of marble, granite, stone;
12. Creating mosaics and coatings;
13. Medical Technology;
14. Packaging Industry;

Materials

Almost unlimited variety of materials, up to 200/250mm thick (depending on the quality of the final product and material composition):

1. Stainless steel, aluminum, titanium, non-ferrous metals and other materials;
2. Monolithic glass, triplex or laminated glass, armored glass, glass ceramics;
3. Marble, granite, artificial stone, stone, ceramics;
4. Composite materials, reinforced composites, including carbon fiber and fiberglass;
5. Plastics, including thermoplastics and thermally hardened materials;
6. Hard and soft foam;
7. Insulation materials;
8. Structural and sandwich materials;
9. Sealing materials, including rubber and laminated plastic boards;
10. Paper, cardboard, wood.

Smart:

1. Pressure signal with continuous correction and monitoring;
2. Precise, dynamically adjustable abrasive component feed;
3. Constant adjustment of the distance from the cutting head to the surface of the workpiece;
4. Intelligent and comprehensive diagnostic system for quick and efficient maintenance.

These are just some of the features of the system that ensure an economical and high-quality workflow.

Characteristics:

The PRIMUS machine has a gantry design, the axes are driven by YASKAWA servomotors with rack-and-pinion gears. All guides and gears are protected against splash and abrasive dust by special labyrinth seals. The machine can have one or two cutting heads, 3-axis or 5-axis configuration, and can also have a 2-portal configuration.

Standard delivery set:

1. IWNC (Intermac Windows Numerical Control) control system based on industrial PC
2. remote control that duplicates the main functions of the control panel
3. BHDT ECOTRON (Austria) pump in special version, pump control from NC machine, possibility of remote diagnostics (teleservice) of the pump
4. double filter with degrees of 5 μm and 1.2 μm
5. booster pump, which brings the water pressure from the network to the optimal pressure for the main pump circuit
6. volumetric pressure accumulator (receiver) for 2.49 l
7. radiator oil air cooling system
8. CNC-controlled proportional cutting water pressure control valve
9. CNC-controlled automatic abrasive feeding system, with a 330 l tank
10. built-in oil and moisture separator for compressed air
11. contact nozzle height sensor (feeler)
12. stainless steel worktank, three-way access to the work area
13. adjustable water level in the bathtub
14. automatic centralized lubrication system
15. laser pointer
16. CAD/CAM software ICam with a complete integrated drawing block, cutting path layout, automatic nesting